Description:
Designation: GOST 3882-74
Status: current
Russian name: Hard sintered alloys. Stamps
English title: Sintered hard alloys. types
Publication date: 01.06.2008
Date of entry into force: 01.01.1976
Reissue: reissue with rev. one
Scope and conditions of application: This standard applies to hard sintered alloys intended for the manufacture of cutting and mining tools, as well as for wear-resistant parts and other purposes.
Instead: GOST 3882-67
List of changes: No. 0 from (reg.) "Introduction date postponed"
No. 1 from (reg.) "Expiration date extended"
No. 2 from (reg.) "Expiration date extended"
No. 3 from (reg.) "Expiration date extended"
No. 4 from (reg.) "Expiration date extended"
No. 5 from (reg.) "Expiration date extended"
No. 6 from (reg.) "Expiration date extended"
Application No. 6:
Text GOST 3882-74
Applications to GOST
Change No. 1 to GOST 3882-74
Designation: Change No. 1 to GOST 3882-74
Date of entry into force: 01.03.1979
Change No. 2 to GOST 3882-74
Designation: Change No. 2 to GOST 3882-74
Date of entry into force: 01.04.1981
The text of the amendment is integrated into the text or description of the standard.
Change No. 3 to GOST 3882-74
Designation: Change No. 3 to GOST 3882-74
Date of entry into force: 01.05.1984
The text of the amendment is integrated into the text or description of the standard.
INFORMATION DATA
1. DEVELOPED AND INTRODUCED by the Ministry of Nonferrous Metallurgy of the USSR DEVELOPERS
ON THE. Kulrya, A.A. Zaluzhiy, V.I. Tretyakov
2. APPROVED AND INTRODUCED BY Decree of the USSR State Committee for Standards dated 08.15.74 No. 1993
3. REPLACE GOST 3882-61
4. The standard complies with ST SEV 1251-78, ST SEV 5015-85, ISO 513-75 in terms of brand classification hard alloys
5. The standard is unified with BDS 10613-76
6. REFERENCE REGULATIONS AND TECHNICAL DOCUMENTS
7. The limitation of the validity period was removed according to the protocol No. 5-94 of the Interstate Council for Standardization, Metrology and Certification (IUS 11-12-94)
8. REPUBLICATION (June 1998) with Amendments Nos. 1, 2, 3, 4, 5, 6 approved November 1978, December 1981, December 1983, December 1984, March 1986 , July 1990 (IUS 12-78, 3-81, 3-84, 3-85, 8-86, 10-90)
Reissue (as of June 2008)
UDC 669.018.25:006.354 Group B56
INTERSTATE S T A N D A R T
SINTERED HARD ALLOYS GOST
Stamps (ISO 513-75)
Sintered hard alloys.
OKP 19 6500. 19 6600 1
Introduction date 01.01.76
1. This standard applies to hard sintered alloys intended for the manufacture of cutting and mining tools, as well as for wear-resistant parts and other purposes. (Changed edition, Rev. No. 2, 5, 6).
2 4 . Groups, grades, OKP codes, chemical composition and physical and mechanical properties of hard alloys must correspond to those indicated in the table.
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| (Changed edition, Rev. No. 1, 3, 4, 6). |
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Official publication Reprint prohibited
See the notes of FSUE “STANDARTINFORM*” (p. 9).
£> Standards Publishing House. 1974 О IIIК Publishing house of standards, 1998 © STANDARTINFORM, 2008
3. The scope of hard alloys is specified in Appendix 1.
4. Classification of grades of hard alloys for the processing of materials by cutting in accordance with international standard ISO 513 and ST SEV 5015 are given in Appendix 2.
Groups of application of hard alloys for mining tools are designated in accordance with ST SEV 1251 and are given in Appendix 3. Designations of grades of alloys according to national standards are given in Appendix 4.
(Changed edition, Rev. No. 2, 3, 5).
FIELD OF APPLICATION OF HARD ALLOYS
Application
For material cutting
Fine turning with a small section of cut, finishing threading, reaming holes and other similar types of processing of gray cast iron, non-ferrous metals and their alloys and non-metallic materials(rubber, fiber, plastic, glass, fiberglass, etc.). Sheet glass cutting
Finishing (turning, boring, threading, reaming) of hard, alloyed and chilled cast irons. case-hardened and hardened steels, as well as highly abrasive non-metallic materials.
Finishing and semi-finishing of hard, alloyed and chilled cast irons, hardened steels and some grades of stainless high-strength and heat-resistant steels and alloys, especially alloys based on titanium, tungsten and molybdenum (turning, boring, reaming, threading, scraping).
Semi-finishing of steam-strength steels and alloys, austenitic stainless steels, special hard cast irons, hardened cast irons, hard bronzes, light metal alloys, abrasive non-metallic materials, plastics, paper, glass. Processing of hardened steels, as well as raw carbon and alloy steels with thin cut sections at very low cutting speeds.
Finishing and beam turning, boring, milling and drilling of gray and malleable cast iron, as well as chilled cast iron. Continuous turning with small shear sections of cast steel, high-strength, stainless steels, including hardened ones. Processing of non-ferrous alloys and some grades of titanium alloys when cutting with small and medium shear sections.
Rough and semi-rough turning, pre-threading with turning cutters, pallet milling of solid surfaces, reaming and boring of holes, countersinking of gray cast iron, non-ferrous metals and their alloys and non-metallic materials.
Rough turning with uneven cut section and interrupted cutting, planing, rough milling, drilling, rough reaming, rough reaming of gray cast iron, non-ferrous metals and their alloys and non-metallic materials. Processing of stainless, high-strength and heat-resistant hard-to-cut steels and alloys, including titanium alloys.
Drilling, countersinking, reaming, milling and gear milling of steel, cast iron, some hard-to-cut materials and non-metals with hard-alloy, small-sized tools.
Cutting tool for woodworking.
Fine turning with a small cut section (diamond cutting type); threading and reaming of non-hardened and hardened carbon steels.
Semi-rough turning with continuous cutting, fine turning with interrupted cutting, threading with commercial cutters and rotating heads, semi-finishing and finishing milling of solid surfaces, reaming and boring of pre-machined holes, fine countersinking. reaming and other similar types of processing of carbon and alloy steels.
Rough turning with uneven cut section and continuous cutting, radiant and fine turning with interrupted cutting; rough milling of solid surfaces; reaming of cast and forged holes, rough reaming and other similar types of processing of carbon and alloy steels.
Sales
Application
Rough turning with uneven cut section and intermittent cutting, shaped turning, cutting with turning tools; fine planing; rough milling of discontinuous surfaces and other types of processing of carbon and alloyed slags, mainly in the form of forgings, stampings and castings on crust and scale.
VK6 V Kb-v VK4-V
vkz, vkz-m,
VK4. V Kb, VK6-M
Heavy rough turning of steel forgings, stampings and castings but crust with shells in the presence of sand, slag and various non-metallic inclusions, with an uneven cut section and the presence of shocks. All types of planing of carbon and alloy steels. Drilling holes in steel.
Heavy rough turning of steel forgings, stampings and castings on the crust with shells in the presence of sand, slag and various non-metallic inclusions with a uniform cut section and the presence of ulars. All types of planing of carbon and alloy steels. Heavy rough milling of carbon and alloy steels.
Roughing and soft machining of some grades of difficult-to-machine materials, austenitic stainless steels, magnetic steels and heat-resistant steels and alloys, including titanium.
Steel milling, especially deep slot milling and other types of machining that place high demands on the resistance of the alloy to thermal and mechanical cyclic loads.
When milling hard-to-machine cast irons.
For mining tools
Rotary drilling of exploration, production and blast holes and wells in monolithic and abrasive rocks ax with a strength factor on the Protodyakonov scale up to / = 8.
Percussive rotary drilling of holes in rocks with a coefficient of strength according to the Protodyakonov scale8. notches strong hard coal with a slight inclusion of hard foam.
Drilling with electric and pneumatic drills of coal, anthracites, hard rock shale, potash and rock salts; drilling with manual and core electric drills of rocks with a hardness coefficient on the Protodyakonov scale up to / = 8. Reinforcement of roller cones.
Rotary drilling of exploration, production and blasting boreholes and wells in fissured figurative rocks with a strength coefficient on the Protodyakonov scale up to / \u003d * 8. Marble and limestone sawing, as well as in stone-cutting machines.
Roller drilling of exploration, production and blasting wells in strong and very hard abrasive rocks with a hardness coefficient on the Protodyakonov scale up to / = * 18.
Shock-rotary, shock-rotary and rotary-ular drilling of boreholes and wells in hard rocks with a hardness coefficient on the Protodyakonov scale up to /-14.
Notches of strong hard coals with the inclusion of hard rocks. Processing of granites and rocks similar in strength.
Roller drilling of exploration, production and blast holes and wells in viscous, medium hard and hard abrasive rocks with a hardness factor on the Protodyakonov scale/=10.
Rotary percussion, rotary percussion, rotary percussion drilling of boreholes and wells in very hard and abrasive rocks with a hardness coefficient on the Protodyakonov scale up to / = 18.
Percussion rotary, percussive rotary drilling of holes and wells in the highest degree hard rocks with a strength coefficient according to the Protodyakonov scale up to / = 20.
Processing of granite and other rocks when working with pneumatic hammers.
For chipless processing of metals, wear parts of machines.
devices and fixtures
Dry drawing of wire from steel, non-ferrous metals and their alloys with a small degree of compression. High-wear parts of machines, devices and measuring tools that work without shock loads.
Continued
Application
Drawing, sizing and pressing ir>tkov and pipes made of non-ferrous steel and their alloys.
Wear parts of machines, devices and measuring tools operating under small shock loads.
Drawing and sizing of bars and pipes made of slag, and eternal metals and their alloys with an average degree of reduction.
Wear parts of machines, devices and measuring tools operating under impact loads of medium intensity.
Drawing and pressing of steel bars and pipes at an increased degree of reduction.
Stamping, upsetting, trimming, embossing of carbon and khachesgen steels under impact loads of low intensity.
Stamping, upsetting, trimming of carbon and quality steels under impact loads of medium and high intensity.
Stamping, upsetting, drawing of alloyed and special steels under impact loads of low intensity.
Stamping, upsetting, trimming of alloyed and special articles and alloys under impact loads of medium intensity.
APPENDIX /. (Changed edition, Rev. No. 1, 6).
APPENDIX 2
Mandatory
Correspondence of grades of hard alloys of the international classification
| Main |
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Changing the cutting mode |
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And the imputation of the properties of hard alloys
| Prodaikenia |
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Prodaikenia
Change* properties of hard alloys
| Main |
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Mode change rs 1.1 MM I |
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Unfavorable working conditions should be considered work with a variable depth of cut, with intermittent feed, with shocks, vibrations, with the presence of a casting skin and abrasive inclusions in the material being processed.
Depending on the material being machined and the type of chip being removed, sintered hard alloys are divided into three main cutting groups: P, .VI and K.
Depending on the types and modes of cutting, the main cutting groups are divided into application groups in accordance with Appendix 2.
Application groups are indicated by the letter of the main cutting group and a numerical index, which characterizes the change in the type of processing, cutting mode and properties of the carbide.
The higher the pure index in the designation of the application group, the lower the wear resistance of the carbide and the allowable cutting speed, but the higher the strength of the carbide and the allowable feed and depth of cut when machining.
In addition to the application groups established in this standard, it is allowed to additionally establish no more than one intermediate application group, the numerical index of which must be intermediate between two adjacent application groups, for example K15 (between K10 and K20).
The AI application group may be subdivided using the following designations: I) 1.1: P01.2 and P01.3.
The introduction of intermediate application groups is possible only if the hard alloy differs significantly in wear resistance and strength from alloys belonging to neighboring application groups.
The designation of grades of hard alloys should not coincide with the designation of the main cutting group and application group.
The letter “C” is added to the designation of the application group for coated hard alloys, for example, RZOS; K20S.
Data on belonging to the application groups of grades of hard alloys established in the standards of the CMEA member countries. are given in Appendix 5.
APPENDIX 2. (Changed edition, Rev. Ne 5).
APPENDIX 3 Mandatory
Designation according to ST SEV
Changing the properties of gverly sintered
Application area
| Group Subgroup | Rotary drilling of soft rock pores: shale, gypsum, potash and rock salts, etc. Rotary, rotary percussion drilling of monolithic and fractured rocks: limestone, dolomite, marble, coal, rock salt, etc. Notching hard coals with a slight inclusion of hard rocks Roller drilling of hard and very hard abrasive rocks: quartzite, hard grant, siliceous shale, etc. Percussion rotary and percussive rotary drilling of hard rocks: dense granite, hard sandstones, limestone and quartzite. strong iron ores, etc. Notch of strong hard coals with inclusion of hard rock pores Roller drilling of viscous, medium-hard abrasive rocks: dense marl, shale, etc. Rotary percussion and rotary percussion drilling of strong and very hard abrasive rocks: hard granite rocks, quartzite, very hard (rickets, etc.) Percussive-rotary, percussive-rotary drilling of the strongest rocks, the strongest, densest and most viscous quartzites, etc. |
APPENDIX 3. (Revision, Rev. No. S).
APPENDIX 4 Reference
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| APPENDIX 6. (Changed contract. Hjm. No. 6). |
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FSUE "STANDARTINFORM" NOTES
1 Fill out the code on the first page: MKS 77.160 (index "National Standards*, 2008").
2 In the information index "National standards * No. 10-2002, an amendment was published
Editor L.I. Nakhimova Technical editor V.I. IIRusakova Proofreader V.I. Varenzoaa Computer finger V.I. Grishchenko
Signed for publication on 28.07.2008. Format 60x84"/". Offset paper. Gary Shchura Times. Offset printing. Large print sheet. 1.40.
Uch.-ed. I. IJ3. Tyra* 124 zkg. Zach. 978.
FSUE.STANDARTINFORM. I2399S Moscow. Granatny per. on a PC.
Printed in the branch of the Federal State Unitary Enterprise "STANDARTINFORM- - type. Moscow printer. 105062 Moskpa. Lyalia per., 6.
GOST 3882-74 (ISO 513-75)
INTERSTATE STANDARD
ALLOYS HARD SINTERED
Official edition
IPK PUBLISHING STANDARDS Moscow
INFORMATION DATA
1. DEVELOPED AND INTRODUCED by the Ministry of Nonferrous Metallurgy of the USSR DEVELOPERS
ON THE. Kudrya, A.A. Zaluzhny, V.I. Tretyakov
2. APPROVED AND INTRODUCED BY Decree of the USSR State Committee for Standards dated 08.15.74 No. 1993
3. REPLACE GOST 3882-61
4. The standard complies with ST SEV 1251-78, ST SEV 5015-85, ISO 513-75 in terms of classification of grades of hard alloys
5. The standard is unified with BDS 10613-76
6. REFERENCE REGULATIONS AND TECHNICAL DOCUMENTS
7. The limitation of the validity period was removed according to protocol No. 5-94 of the Interstate Council for Standardization, Metrology and Certification (NUS 11-12-94)
8. REPUBLICATION (June 1998) with Amendments Nos. 1, 2, 3, 4, 5, 6 approved November 1978, December 1981, December 1983, December 1984, March 1986 , July 1990 (IUS 12-78, 3-81, 3-84, 3-85, 8-86, 10-90)
Reissue (as of June 2008)
UDC 669.018.25:006.354
Group B56
INTERSTATE STANDARD
SINTERED HARD ALLOYS Grades
Sintered hard alloys.
OKP 19 6500, 19 6600*
Introduction date 01.01.76
1. This standard applies to hard sintered alloys intended for the manufacture of cutting and mining tools, as well as for wear-resistant parts and other purposes. (Changed edition, Rev. No. 2, 5, 6).
2*. Groups, grades, OKP codes, chemical composition and physical and mechanical properties of hard alloys must correspond to those indicated in the table.
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Physical and mechanical properties |
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Bending strength, N / mm 2 (kgf / mm 2), not less than |
Density, X10 3 kg / m 3 (g / cm 3) |
Hardness HRA, not less than |
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Tungsten | |||||
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Titanium tungsten- | |||||
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Titanotantal o - | |||||
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tungsten | |||||
(Changed edition, Rev. No. 1, 3, 4, 6).
Official edition
Reprint prohibited
* See the notes of FSUE "STANDARTINFORM" (p. 9).
© Standards Publishing House, 1974 © IPK Standards Publishing House, 1998 © STANDARTINFORM, 2008
3. The scope of hard alloys is specified in Appendix 1.
4. The classification of grades of hard alloys for the processing of materials by cutting in accordance with the international standard ISO 513 and ST SEV 5015 is given in Appendix 2.
The application groups of hard alloys for mining tools are designated in accordance with ST SEV 1251 and are given in Appendix 3. Designations of grades of alloys according to national standards are given in Appendix 4.
(Changed edition, Rev. No. 2, 3, 5).
|
FIELD OF APPLICATION OF HARD ALLOYS |
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|
Application |
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For material cutting Fine turning with a small shear section, final threading, reaming of holes and other similar types of processing of gray cast iron, non-ferrous metals and their alloys and non-metallic materials (rubber, fiber, plastic, glass, fiberglass, etc.). Sheet glass cutting |
|
|
Finishing (turning, boring, threading, reaming) of hard, alloyed and chilled cast irons, case-hardened and hardened steels, as well as highly abrasive non-metallic materials. |
|
|
Finishing and semi-finishing of hard, alloyed and chilled cast irons, hardened steels and some grades of stainless high-strength and heat-resistant steels and alloys, especially alloys based on titanium, tungsten and molybdenum (turning, boring, reaming, threading, scraping). |
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|
Semi-finishing of steam-strength steels and alloys, austenitic stainless steels, special hard cast irons, hardened cast irons, hard bronzes, light metal alloys, abrasive non-metallic materials, plastics, paper, glass. Processing of hardened steels, as well as raw carbon and alloy steels with thin cut sections at very low cutting speeds. |
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|
Fine and semi-finish turning, boring, milling and drilling of gray and malleable cast iron, as well as chilled cast iron. Continuous turning with small shear sections of cast steel, high-strength, stainless steels, including hardened ones. Processing of non-ferrous alloys and some grades of titanium alloys when cutting with small and medium shear sections. |
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Rough and semi-rough turning, pre-threading with turning tools, semi-finishing milling of solid surfaces, reaming and boring of holes, reaming of gray cast iron, non-ferrous metals and their alloys and non-metallic materials. |
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|
Rough turning with uneven cut section and interrupted cutting, planing, rough milling, drilling, rough reaming, rough reaming of gray cast iron, non-ferrous metals and their alloys and non-metallic materials. Processing of stainless, high-strength and heat-resistant hard-to-cut steels and alloys, including titanium alloys. |
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Drilling, countersinking, reaming, milling and gear milling of steel, cast iron, some hard-to-cut materials and non-metals with solid carbide, small-sized tools. |
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Cutting tool for woodworking. Fine turning with a small cut section (diamond cutting type); threading and reaming of non-hardened and hardened carbon steels. |
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Semi-rough turning with continuous cutting, fine turning with interrupted cutting, threading with commercial cutters and rotating heads, semi-finishing and finishing milling of solid surfaces, reaming and boring of pre-machined holes, fine countersinking, reaming and other similar types of machining of carbon and alloy steels. |
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|
Rough turning with uneven cut section and continuous cutting, semi-finishing and finishing turning with interrupted cutting; rough milling of solid surfaces; reaming of cast and forged holes, rough reaming and other similar types of processing of carbon and alloy steels. |
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Rough turning with uneven cut section and intermittent cutting, shaped turning, cuts with turning tools; fine planing; rough milling of discontinuous surfaces and other types of processing of carbon and alloy steels, mainly in the form of forgings, stampings and castings on peel and scale. |
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|
Heavy rough turning of steel forgings, stampings and castings on the crust with shells in the presence of sand, slag and various non-metallic inclusions, with an uneven cut section and the presence of shocks. All types of planing of carbon and alloy steels. Drilling holes in steel. |
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Heavy rough turning of steel forgings, stampings and castings on the crust with shells in the presence of sand, slag and various non-metallic inclusions with a uniform cut section and the presence of shocks. All types of planing of carbon and alloy steels. Heavy rough milling of carbon and alloy steels. |
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Roughing and semi-finishing of some grades of hard-to-cut materials, austenitic stainless steels, low-magnetic steels and heat-resistant steels and alloys, including titanium. |
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Steel milling, especially deep slot milling and other types of machining that place high demands on the resistance of the alloy to thermal and mechanical cyclic loads. |
|
|
When milling hard-to-machine cast irons. |
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|
For mining tools Rotary drilling of exploration, production and blast holes and wells in monolithic and abrasive rocks with a hardness factor on the Protodyakonov scale up to / = 8. |
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|
Percussive rotary drilling of holes in rocks with a strength coefficient on the Protodyakonov scale / = 8. Notches of hard coal with a slight inclusion of hard rocks. |
|
|
Drilling with electric and pneumatic drills in coal, anthracite, non-silicified shale, potash and rock salts; drilling with manual and core electric drills of rocks with a hardness coefficient on the Protodyakonov scale up to / = 8. Reinforcement of cone bits. |
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|
Rotary drilling of exploration, production and blasting boreholes and wells in fractured abrasive rocks with a hardness factor of up to /= 8 on the Protodyakonov scale. Sawing marble and limestone, as well as in stone-cutting machines. |
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Roller drilling of exploration, production and blasting wells in strong and very hard abrasive rocks with a hardness coefficient on the Protodyakonov scale up to / = 18. |
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|
Rotary percussion, rotary percussion and rotary percussion drilling of boreholes and wells in hard rocks with a hardness coefficient on the Protodyakonov scale up to Notches of strong hard coals with the inclusion of hard rocks. Processing of granites and rocks similar in strength. |
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Roller drilling of exploration, production and explosive boreholes and wells in viscous, medium hard and hard abrasive rocks with a hardness factor on the Protodyakonov scale /=10. |
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Rotary percussion, rotary percussion, rotary percussion drilling of boreholes and wells in very hard and abrasive rocks with a hardness coefficient on the Protodyakonov scale up to / = 18. |
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Shock-rotary, shock-rotary drilling of boreholes and wells in the highest degree of hard rocks with a hardness coefficient on the Protodyakonov scale up to / = 20. |
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Processing of granite and other rocks when working with pneumatic hammers. |
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VKZ, VKZ-M, VK4, VK6, VK6-M |
For chipless machining of metals, wear parts of machines, devices and fixtures Dry drawing of wire from steel, non-ferrous metals and their alloys with a small degree of compression. High-wear parts of machines, devices and measuring tools that work without shock loads. |
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Application |
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Drawing, calibration and pressing of bars and tubes from non-ferrous steel and their alloys. Wear parts of machines, devices and measuring tools operating under small shock loads. |
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Drawing and calibration of bars and pipes made of steel, non-ferrous metals and their alloys with an average degree of reduction. Wear parts of machines, devices and measuring tools operating under impact loads of medium intensity. |
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Drawing and pressing of steel bars and pipes at an increased degree of reduction. Stamping, upsetting, trimming, drawing of carbon and quality steels under impact loads of low intensity. |
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Stamping, upsetting, trimming of carbon and quality steels under impact loads of medium and high intensity. |
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Stamping, upsetting, drawing of alloyed and special steels under impact loads of low intensity. |
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Stamping, upsetting, trimming of alloyed and special steels and alloys under impact loads of medium intensity. |
APPENDIX 1. (Changed edition, Rev. No. 1, 6).
APPENDIX 2 Mandatory
Correspondence of grades of hard alloys of the international classification
|
Main |
Application groups |
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Fine turning, boring, reaming. High processing accuracy and high surface quality of the product. No vibration during operation |
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Steel, cast steel, shavings |
Turning, copier turning, threading, milling, reaming, boring |
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Steel, cast steel, malleable iron and non-ferrous metals that produce continuous chips |
Turning, copier turning, milling, fine planing |
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Steel unalloyed, low and medium alloyed |
Milling, including milling of deep grooves, other types of processing, in which there are increased requirements for the resistance of the alloy to thermal and mechanical loads |
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Changing the cutting mode
AT
to
g
h
in
to
£
to
Main
Application groups
Workpiece material and chip type
Type of processing and conditions of use
Changing the cutting mode
mu
*
mzo
to
Steel, cast steel, ductile iron, chipping
Steel, cast steel with sand inclusions and shells, giving confluent shavings and cracked shavings
Steel, cast steel of medium or low strength, with sand inclusions and pitting, which give confluent chips and cracked chips
Steel, cast steel, high-alloy steels, including austenitic, heat-resistant hard-to-cut steels and alloys, gray, malleable and alloyed cast irons, giving both drain and fracture chips
Cast steel, austenitic steels, manganese steels, heat-resistant hard-to-cut steels and alloys, gray and malleable cast irons with both overflow and fracture chips
Cast steel, austenitic steels, heat-resistant hard-to-cut steels and alloys, gray and malleable cast irons with both shear and fracture chips
Low-strength low-carbon steel, free-cutting steel and other metals and alloys that produce both shear and fracture chips
Gray cast iron with predominantly high hardness, aluminum alloys with a high silicon content, hardened steel, abrasive plastics, ceramics, glass, chipping
Alloyed and chilled cast irons, hardened steels, stainless high-strength and heat-resistant steels and chipping alloys
Rough turning, milling, planing. For work in adverse conditions*
Rough turning, planing. For work in especially adverse conditions*
Turning, planing, chiselling with particularly high demands on the strength of the carbide due to unfavorable cutting conditions*. For complex tool
Turning and milling
Turning and milling
Turning, milling, planing. Cutting conditions unfavorable*
Turning, shaped turning, cutting off mainly on automatic machines
Fine turning, boring, milling, scraping
Fine and semi-finish turning, boring, reaming, threading
«
to
to
8
£
Changing the properties of hard alloys
8
£
|
Main |
Application groups |
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Workpiece material and chip type |
Type of processing and conditions of use |
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Gray and malleable cast irons, predominantly hardened, hardened steels, aluminum and copper alloys, plastics, glass, ceramics, chipping |
Turning, boring, milling, drilling, scraping |
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Gray cast iron, non-ferrous metals, highly abrasive compressed woods, chipping plastics |
Turning, milling, planing, drilling, boring |
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Gray cast iron of low hardness and strength, low strength steel, wood, non-ferrous metals, plastics, dense wood with broken chips |
Turning, milling, planing, drilling. Work in adverse conditions*. Large rake sharpening angles are acceptable |
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Non-ferrous metals, wood, chipping plastics |
Turning, milling, planing. Large rake sharpening angles are acceptable |
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Changing the cutting mode
Changing the properties of hard alloys
t §
to
to
g
With
8
to
With
* Unfavorable working conditions should be considered work with a variable depth of cut, with intermittent feed, with shocks, vibrations, with the presence of a casting skin and abrasive inclusions in the material being processed.
Depending on the material being machined and the type of chip being removed, sintered hard alloys are divided into three main cutting groups: P, M and K.
Depending on the types and modes of cutting, the main cutting groups are divided into application groups in accordance with Appendix 2.
Application groups are indicated by the letter of the main cutting group and a numerical index, which characterizes the change in the type of processing, cutting mode and properties of the carbide.
The higher the index number in the application group designation, the lower the wear resistance of the carbide and the allowable cutting speed, but the higher the strength of the carbide and the allowable feed and depth of cut when machining.
In addition to the application groups established in this standard, it is allowed to additionally establish no more than one intermediate application group, the numerical index of which must be intermediate between two adjacent application groups, for example K15 (between K10 and K20).
Application group P01 can be subdivided using the following designations: P01.1; P01.2 and P01.3.
The introduction of intermediate application groups is possible only if the hard alloy differs significantly in wear resistance and strength from alloys belonging to neighboring application groups.
The designation of grades of hard alloys should not coincide with the designation of the main cutting group and application group.
The letter “C” is added to the designation of the application group for coated hard alloys, for example, RZOS; K20S.
Data on belonging to the application groups of grades of hard alloys established in the standards of the CMEA member countries are given in Appendix 5.
APPENDIX 3
Mandatory
|
Designation according to ST SEV |
Application area |
Changing properties of hard sintered alloys |
|||
|
Subgroup |
|||||
|
Rotary drilling of soft rocks: shale, gypsum, | |||||
|
potash and rock salts, etc., coal cutting | |||||
|
Rotary, rotary percussion drilling of monolithic and | |||||
|
fractured rocks: limestone, dolomite, marble, coal, | |||||
|
rock salt, etc. | |||||
|
Notching hard coals with slight inclusions | |||||
|
hard rock | |||||
|
Cone drilling of hard and very hard abrasive rock | |||||
|
rocks: quartzite, hard granite, siliceous shale, etc. | |||||
|
Percussion rotary and percussive rotary drilling of strong mountains | |||||
|
rocks: dense granite, hard sandstones, limestone and quartz | |||||
|
cit, strong iron ores, etc. Notching hard coals with | |||||
|
inclusion of hard rocks | |||||
|
Roller drilling of viscous, medium-hard abrasive mountains | |||||
|
solid rocks: dense marl, shale, etc. | |||||
|
Percussion rotary and percussion rotary drilling of hard and | |||||
|
very hard abrasive rocks: hard granite rocks, | |||||
|
quartzites, very hard granites, etc. | |||||
|
Shock-rotary, shock-rotary drilling of the strongest | |||||
|
rocks, the strongest, densest and most viscous quartzites, etc. | |||||
APPENDIX 3. (Changed edition, Rev. No. 5).
APPENDIX 4 Reference
|
Designation according to ST SEV |
Grades of hard sintered alloys according to national standards of countries in accordance with application groups | |||||||||
|
Subgroup |
Republic | |||||||||
APPENDIX 4. (Introduced additionally, Amendment No. 2).
APPENDIX 5 Reference
DESIGNATION OF GRADES OF HARD SINTERED ALLOYS ESTABLISHED IN STANDARDS OF CMEA MEMBER COUNTRIES IN ACCORDANCE WITH APPLICATION GROUPS
|
Designation of grades of hard sintered alloys |
||||||
|
applications |
GOST 3882-74 |
CSN 42 0846-1973 |
||||
|
HS123, HT01, HT02 | ||||||
|
HS123, HT02, NTOS | ||||||
|
HS410, HS420, HV510 | ||||||
|
VK6-M, TT8K6 | ||||||
|
HV412, HV420, HV510 | ||||||
|
VKU-OM, VK10-M, VK8 | ||||||
|
VK8, TT7K12 | ||||||
|
VKZ, VKZ-M |
VKZ, VKZ-M | |||||
|
VK6-M, TT8K6 | ||||||
|
HG412, HF10, HF20, HV510 | ||||||
|
H15X, H20S, H20 | ||||||
|
HG012, HV510, HG412 | ||||||
NOTES FSUE STANDARTINFORM
1 On the first page, add the code: MKS 77.160 (index "National Standards", 2008).
2 An amendment was published in the information index "National Standards" No. 10-2002
to GOST 3882-74 Sintered hard alloys. Stamps
Editor L.I. Nakhimova Technical editor V.N. Prusakova Proofreader V.I. Barentseva Computer layout V.I. Grishchenko
Signed for publication on 28.07.2008. Format 60X84 1 /". Offset paper. Headset Times. Offset printing. Uel. oven l. 1.40.
Uch.-ed. l. 1.13. Circulation 124 copies. Zach. 978.
FSUE "STANDARTINFORM", 123995 Moscow, Granatny per., 4. Typed in FSUE "STANDARTINFORM" on a PC.
Printed in the branch of FSUE "STANDARTINFORM" - type. "Moscow printer", 105062 Moscow, Lyalin per., 6.
page 1
page 2
page 3
page 4
page 5
page 6
page 7
page 8
page 9
page 10
page 11
page 12
INTERSTATE STANDARD
INFORMATION DATA
1. DEVELOPED AND INTRODUCED by the Ministry of Nonferrous Metallurgy of the USSR DEVELOPERS
ON THE. Kudrya, A.A. Zaluzhny, V.I. Tretyakov
2. APPROVED AND INTRODUCED BY Decree of the USSR State Committee for Standards dated 08.15.74 No. 1993
4. The standard complies with ST SEV 1251-78, ST SEV 5015-85, ISO 513-75 in terms of classification of grades of hard alloys
5. The standard is unified with BDS 10613-76
6. REFERENCE REGULATIONS AND TECHNICAL DOCUMENTS
7. The limitation of the validity period was removed according to protocol No. 5-94 of the Interstate Council for Standardization, Metrology and Certification (NUS 11-12-94)
8. REPUBLICATION (June 1998) with Amendments Nos. 1, 2, 3, 4, 5, 6 approved November 1978, December 1981, December 1983, December 1984, March 1986 , July 1990 (IUS 12-78, 3-81, 3-84, 3-85, 8-86, 10-90)
Reissue (as of June 2008)
FSUE "STANDARTINFORM" NOTES
1 On the first page, add the code: MKS 77.160 (index "National Standards", 2008).
2 An amendment was published in the information index "National Standards" No. 10-2002
to GOST 3882-74 Sintered hard alloys. Stamps
Editor L.I. Nakhimova Technical editor V.N. Prusakova Proofreader V.I. Barentseva Computer layout V.I. Grishchenko
Signed for publication on 28.07.2008. Format 60X84 1 /". Offset paper. Headset Times. Offset printing. Uel. oven l. 1.40.
Uch.-ed. l. 1.13. Circulation 124 copies. Zach. 978.
FSUE STANDARTINFORM, 123995 Moscow, Granatny per., 4. www.gostinfo.ru [email protected] Typed in FSUE "STANDARTINFORM" on a PC.
Printed in the branch of FSUE "STANDARTINFORM" - type. "Moscow printer", 105062 Moscow, Lyalin per., 6.
UDC 669.018.25:006.354
Group B56
INTERSTATE STANDARD
ALLOYS HARD SINTERED
Sintered hard alloys.
OKP 19 6500, 19 6600*
Introduction date 01.01.76
1. This standard applies to hard sintered alloys intended for the manufacture of cutting and mining tools, as well as for wear-resistant parts and other purposes. (Changed edition, Rev. No. 2, 5, 6).
2*. Groups, grades, OKP codes, chemical composition and physical and mechanical properties of hard alloys must correspond to those indicated in the table.
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(Changed edition, Rev. No. 1, 3, 4, 6). |
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Official edition
Reprint prohibited
* See the notes of FSUE "STANDARTINFORM" (p. 9).
© Standards Publishing House, 1974 © IPK Standards Publishing House, 1998 © STANDARTINFORM, 2008
3. The scope of hard alloys is specified in Appendix 1.
4. The classification of grades of hard alloys for the processing of materials by cutting in accordance with the international standard ISO 513 and ST SEV 5015 is given in Appendix 2.
The application groups of hard alloys for mining tools are designated in accordance with ST SEV 1251 and are given in Appendix 3. Designations of grades of alloys according to national standards are given in Appendix 4.
(Changed edition, Rev. No. 2, 3, 5).
|
|
For material cutting Fine turning with a small shear section, final threading, reaming of holes and other similar types of processing of gray cast iron, non-ferrous metals and their alloys and non-metallic materials (rubber, fiber, plastic, glass, fiberglass, etc.). Sheet glass cutting |
|
|
Finishing (turning, boring, threading, reaming) of hard, alloyed and chilled cast irons, case-hardened and hardened steels, as well as highly abrasive non-metallic materials. |
|
|
Finishing and semi-finishing of hard, alloyed and chilled cast irons, hardened steels and some grades of stainless high-strength and heat-resistant steels and alloys, especially alloys based on titanium, tungsten and molybdenum (turning, boring, reaming, threading, scraping). |
|
|
Semi-finishing of steam-strength steels and alloys, austenitic stainless steels, special hard cast irons, hardened cast irons, hard bronzes, light metal alloys, abrasive non-metallic materials, plastics, paper, glass. Processing of hardened steels, as well as raw carbon and alloy steels with thin cut sections at very low cutting speeds. |
|
|
Fine and semi-finish turning, boring, milling and drilling of gray and malleable cast iron, as well as chilled cast iron. Continuous turning with small shear sections of cast steel, high-strength, stainless steels, including hardened ones. Processing of non-ferrous alloys and some grades of titanium alloys when cutting with small and medium shear sections. |
|
|
Rough and semi-rough turning, pre-threading with turning tools, semi-finishing milling of solid surfaces, reaming and boring of holes, reaming of gray cast iron, non-ferrous metals and their alloys and non-metallic materials. |
|
|
Rough turning with uneven cut section and interrupted cutting, planing, rough milling, drilling, rough reaming, rough reaming of gray cast iron, non-ferrous metals and their alloys and non-metallic materials. Processing of stainless, high-strength and heat-resistant hard-to-cut steels and alloys, including titanium alloys. |
|
|
Drilling, countersinking, reaming, milling and gear milling of steel, cast iron, some hard-to-cut materials and non-metals with solid carbide, small-sized tools. |
|
|
Cutting tool for woodworking. Fine turning with a small cut section (diamond cutting type); threading and reaming of non-hardened and hardened carbon steels. |
|
|
Semi-rough turning with continuous cutting, fine turning with interrupted cutting, threading with commercial cutters and rotating heads, semi-finishing and finishing milling of solid surfaces, reaming and boring of pre-machined holes, fine countersinking, reaming and other similar types of machining of carbon and alloy steels. |
|
|
Rough turning with uneven cut section and continuous cutting, semi-finishing and finishing turning with interrupted cutting; rough milling of solid surfaces; reaming of cast and forged holes, rough reaming and other similar types of processing of carbon and alloy steels. |
|
Rough turning with uneven cut section and intermittent cutting, shaped turning, cuts with turning tools; fine planing; rough milling of discontinuous surfaces and other types of processing of carbon and alloy steels, mainly in the form of forgings, stampings and castings on peel and scale. |
|
|
Heavy rough turning of steel forgings, stampings and castings on the crust with shells in the presence of sand, slag and various non-metallic inclusions, with an uneven cut section and the presence of shocks. All types of planing of carbon and alloy steels. Drilling holes in steel. |
|
|
Heavy rough turning of steel forgings, stampings and castings on the crust with shells in the presence of sand, slag and various non-metallic inclusions with a uniform cut section and the presence of shocks. All types of planing of carbon and alloy steels. Heavy rough milling of carbon and alloy steels. |
|
|
Roughing and semi-finishing of some grades of hard-to-cut materials, austenitic stainless steels, low-magnetic steels and heat-resistant steels and alloys, including titanium. |
|
|
Steel milling, especially deep slot milling and other types of machining that place high demands on the resistance of the alloy to thermal and mechanical cyclic loads. |
|
|
When milling hard-to-machine cast irons. |
|
|
For mining tools Rotary drilling of exploration, production and blast holes and wells in monolithic and abrasive rocks with a hardness factor on the Protodyakonov scale up to / = 8. |
|
|
Percussive rotary drilling of holes in rocks with a strength coefficient on the Protodyakonov scale / = 8. Notches of hard coal with a slight inclusion of hard rocks. |
|
|
Drilling with electric and pneumatic drills in coal, anthracite, non-silicified shale, potash and rock salts; drilling with manual and core electric drills of rocks with a hardness coefficient on the Protodyakonov scale up to / = 8. Reinforcement of cone bits. |
|
|
Rotary drilling of exploration, production and blasting boreholes and wells in fractured abrasive rocks with a hardness factor of up to /= 8 on the Protodyakonov scale. Sawing marble and limestone, as well as in stone-cutting machines. |
|
|
Roller drilling of exploration, production and blasting wells in strong and very hard abrasive rocks with a hardness coefficient on the Protodyakonov scale up to / = 18. |
|
|
Rotary percussion, rotary percussion and rotary percussion drilling of boreholes and wells in hard rocks with a hardness coefficient on the Protodyakonov scale up to Notches of strong hard coals with the inclusion of hard rocks. Processing of granites and rocks similar in strength. |
|
|
Roller drilling of exploration, production and explosive boreholes and wells in viscous, medium hard and hard abrasive rocks with a hardness factor on the Protodyakonov scale /=10. |
|
|
Rotary percussion, rotary percussion, rotary percussion drilling of boreholes and wells in very hard and abrasive rocks with a hardness coefficient on the Protodyakonov scale up to / = 18. |
|
|
Shock-rotary, shock-rotary drilling of boreholes and wells in the highest degree of hard rocks with a hardness coefficient on the Protodyakonov scale up to / = 20. |
|
|
Processing of granite and other rocks when working with pneumatic hammers. |
|
|
VKZ, VKZ-M, VK4, VK6, VK6-M |
For chipless machining of metals, wear parts of machines, devices and fixtures Dry drawing of wire from steel, non-ferrous metals and their alloys with a small degree of compression. High-wear parts of machines, devices and measuring tools that work without shock loads. |
|
Continuation |
||||||||||||||
|
||||||||||||||
|
APPENDIX 1. (Changed edition, Rev. No. 1, 6). |
APPENDIX 2
Mandatory
Correspondence of grades of hard alloys of the international classification
|
Changing the cutting mode |
||||||||||||||||||||||||||||||
AT
£
g
h
in
to
£
to
Continuation
Main
Application groups
Workpiece material and chip type
Type of processing and conditions of use
Changing the cutting mode
Changing the properties of hard alloys
Steel, cast steel, ductile iron, chipping
Steel, cast steel with sand inclusions and shells, giving confluent shavings and cracked shavings
Steel, cast steel of medium or low strength, with sand inclusions and pitting, which give confluent chips and cracked chips
Rough turning, milling, planing. For work in adverse conditions*
Rough turning, planing. For work in especially adverse conditions*
*
to
Steel, cast steel, high-alloy steels, including austenitic, heat-resistant hard-to-cut steels and alloys, gray, malleable and alloyed cast irons, giving both drain and fracture chips
Cast steel, austenitic steels, manganese steels, heat-resistant hard-to-cut steels and alloys, gray and malleable cast irons with both overflow and fracture chips
Cast steel, austenitic steels, heat-resistant hard-to-cut steels and alloys, gray and malleable cast irons with both shear and fracture chips
Low-strength low-carbon steel, free-cutting steel and other metals and alloys that produce both shear and fracture chips
Gray cast iron with predominantly high hardness, aluminum alloys with a high silicon content, hardened steel, abrasive plastics, ceramics, glass, chipping
Alloyed and chilled cast irons, hardened steels, stainless high-strength and heat-resistant steels and chipping alloys
Turning, planing, chiselling with particularly high demands on the strength of the carbide due to unfavorable cutting conditions*. For complex tool
Turning and milling
Turning and milling
Turning, milling, planing. Cutting conditions unfavorable*
Turning, shaped turning, cutting off mainly on automatic machines
Fine turning, boring, milling, scraping
Fine and semi-finish turning, boring, reaming, threading
« to to
to
8
£
8
£
Continuation
|
Changing the cutting mode |
||||||||||||||||||||||||||||||
t § to
to
g With
Changing the properties of hard alloys
8
to
With
* Unfavorable working conditions should be considered work with a variable depth of cut, with intermittent feed, with shocks, vibrations, with the presence of a casting skin and abrasive inclusions in the material being processed.
Depending on the material being machined and the type of chip being removed, sintered hard alloys are divided into three main cutting groups: P, M and K.
Depending on the types and modes of cutting, the main cutting groups are divided into application groups in accordance with Appendix 2.
Application groups are indicated by the letter of the main cutting group and a numerical index, which characterizes the change in the type of processing, cutting mode and properties of the carbide.
The higher the index number in the application group designation, the lower the wear resistance of the carbide and the allowable cutting speed, but the higher the strength of the carbide and the allowable feed and depth of cut when machining.
In addition to the application groups established in this standard, it is allowed to additionally establish no more than one intermediate application group, the numerical index of which must be intermediate between two adjacent application groups, for example K15 (between K10 and K20).
Application group P01 can be subdivided using the following designations: P01.1; P01.2 and P01.3.
The introduction of intermediate application groups is possible only if the hard alloy differs significantly in wear resistance and strength from alloys belonging to neighboring application groups.
The designation of grades of hard alloys should not coincide with the designation of the main cutting group and application group.
The letter “C” is added to the designation of the application group for coated hard alloys, for example, RZOS; K20S.
Data on belonging to the application groups of grades of hard alloys established in the standards of the CMEA member countries are given in Appendix 5.
APPENDIX 2. (Changed edition, Rev. No. 5).
APPENDIX 3
Mandatory
|
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|
APPENDIX 3. (Changed edition, Rev. No. 5). |
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APPENDIX 4 Reference
|
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|
APPENDIX 4. (Introduced additionally, Amendment No. 2). |
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APPENDIX 5 Reference
DESIGNATION OF GRADES OF HARD SINTERED ALLOYS ESTABLISHED IN STANDARDS OF CMEA MEMBER COUNTRIES IN ACCORDANCE WITH APPLICATION GROUPS
|
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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APPENDIX 6. (Changed edition, Rev. No. 6). |
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