Vegetable oil producers in Russia are a dime a dozen, but any newcomer, nevertheless, has his chance to take a place under the sun. Building a business on sunflower oil, you can easily achieve a profitability of 20-25%, which allows you to recoup initial investment into a mini-production of vegetable oil in just six months.
If you want to keep the cost of starting a business to a minimum, be sure to achieve the status of an agricultural producer. In this case, you can count on solid tax benefits. No one will require special licenses and permits to carry out this type of activity from you. You can only get status individual and don't worry about anything else.
For the premises in which production will be carried out, it is necessary to obtain permits, which must be signed by representatives of Rospotrebnadzor, Rospozhnadzor, Vodokanal, gas and electricity services. After that, you can safely get to work.
In order to enter the business of producing vegetable oil, an entrepreneur needs to have no more than 2 thousand dollars in his pocket. The main cost item is the purchase of special equipment - an oil press, a dryer, a filter, a brazier - as well as the cost of renting a room. In addition, about 1 thousand dollars will be required to purchase the first batch of seeds. The technology for obtaining vegetable oil from seeds is quite simple: the seeds are cleaned of impurities, then the husk is removed, the seeds are crushed, and the oil is squeezed out of the subsequently obtained pulp.
In the vegetable oil business, the most important thing is to establish a clear and reliable chain, from the acquisition of raw materials to the sale of finished products. At the same time, it is very important to ensure high-quality production of sunflower oil so that you do not have any claims from regulatory authorities. Remember that the room for the oil mill must meet the most stringent requirements. If you plan to produce about 200 kg of oil per hour, then an area of 50-70 sq.m. will be enough for you. The filtration shop can be located in the same room, but it is better to place it separately.
In any case, you cannot do without a warehouse where the original syarye will be stored. This room should be spacious enough - at least 70-80 sq.m., since crampedness contributes to the deterioration of seeds. To store production waste - oil cake - it is necessary to build another warehouse with an area of about 40 sq.m. At the same time, the increased risk of self-ignition of cake should be taken into account, so the warehouse should be equipped with modern fire-fighting systems. You will be able to take into account all the necessary requirements for this type of business if you are constantly guided by a competent example of a business plan for opening a sunflower oil production with ready-made calculations. This document contains step-by-step instruction, with the help of which even a novice businessman will be able to avoid annoying mistakes.
The business idea for the production of sunflower oil is based on the oil mill. From the position of investment among professionals, the idea has not lost its popularity, it is still in demand and profitable.
However, for many, the issue of income in this area is quite controversial, which is in vain. Let's take a closer look, so as not to rely on the opinions of the majority, but to base our own conclusions on specific figures and facts.
In this business, you can't get enough of butter alone. Profit from its implementation is hardly enough to reach the level of cost. But we must not forget about the additional products obtained from the oil mill, which bring a significant net profit.
Vegetable oil production equipment
The production of vegetable oil at home is limited by financial resources. This type of business is attractive due to its flexibility of rapid development. You can start with a minimum configuration production shop and then expand additional equipment for the production of by-products. Thus, the assortment is expanding, and profits are growing in progression. A full-fledged plant for the production of vegetable oil should be WASTE-FREE!
The minimum equipment of the line consists of the following equipment:
By and large, these two components are already quite enough to produce and sell 2 products: good sunflower oil and meal. By the way, oilseed meal is widely used for feeding animals and birds in agriculture. Therefore, it sells much faster than the main product. In addition, it is much more at the output of processed raw materials - 65%.
But if you plan to earn more, then you should think about expanding production. Additional technological equipment the production of vegetable oils allows us to obtain several products at once from one oil mill:
- Sunflower oil raw.
- Fried sunflower oil.
- Oil technical drying oil.
- Top circles.
- Shrot.
- Fuze biochar.
- Briquettes biofuel from husks.
The oil mill, even at home, can produce 7 types of products if available necessary equipment. It is worth paying attention to other business benefits.
Storage of vegetable oil in production does not require special conditions. A dry room, protected from sunlight, with an air temperature ranging from +5 to +15 degrees, can store unrefined products for 5 months.
You can use different raw materials for the production of vegetable oils. For example, seeds: sunflower, soybean, flax, pumpkin and many other oilseeds. This advantage also has a positive effect on expanding the range and increasing sales. It is possible to re-profile the business for other products without upgrading the line.
Technology for the production of vegetable oils by pressing
Technological scheme of production:
The technological line for the production of vegetable oil is equipped with:
- Separator for coarse and fine cleaning of grain and seeds.
- Shelling machine for sunflower seeds and other oilseeds.
- Oil press twin screw extruder with oilseed heating elements up to +50C (for a quick start).
- Filter for purification of vegetable oils from fuse (food).
- Press for wringing out the fuse (fuzodavka).
- Press for forming cake circles.
- Press for briquetting sunflower husks and other seeds.
- Auxiliary inventory, structures and devices: bunker; pneumatic loader; weight; buckets, shovels, etc.
We will conduct a simple training workshop on the technology of production of vegetable oils.
Waste-free production by cold pressing during pressing takes place in several successive stages:
- Coarse cleaning of oilseeds (raw materials). From coarse impurities that can damage technological equipment (stones, wire, etc.).
- Fine cleaning of raw materials. From small premiums that can affect product quality (dust, weed seeds, etc.).
- Desquamation of the seed coat. This process is carried out immediately before cold pressing. In the non-waste production of vegetable oil, husks are used for biofuel, and kernels are used for oil and cake. The shell of oilseeds can be removed on various types of equipment in a different way: wiping the shell on a specially corrugated surface; shell splitting by impact; pressure compression.
- Pressing kernels through a screw oil press in order to obtain oil and cake. At this stage, we get 2 semi-finished products.
- Filtration. The process of filtering the crude product obtained only from the press takes place with the help of filters based on filter fabrics. For example - lavsan. Under air pressure, the liquid hits the surface of the fabric and passes through it, leaving a fuse on the surface.
- Fuze extraction. The fuz itself obtained after filtering with lavsan contains 80% fat. It is rational to squeeze it out as well. The production of vegetable oils by pressing at this stage ends. Further by-products are produced.
- Hot pressing of cake. Makukha is best pressed immediately upon exiting the oil press, while it has still retained its temperature from pressure.
- Briquetting. In order to profitably and quickly sell the husk from seeds, it is necessary to produce a demanded product from them - biofuel. Naturally, this process will require special equipment.
As for the organization of labor in production on such a line, everything here depends on the loading of the workshop with raw materials for processing and the timing. If the load is minimal (for example, 1 ton per day), then even 1 worker is enough. As soon as the market for all types of goods produced at the oil mill is established, additional work force to meet deadlines with good production volumes.
Wastes from the production of vegetable oil and their use
A home churn for the production of sunflower oil pays off faster if all its advantages are used rationally. The relevance of waste management should not be underestimated.
At the exit from the oil press, we get unrefined vegetable oil and black in color. It should either be defended or filtered out in a special way from the fuse.
Foose are small particles of husk and cake with a high content of residues of the produced product, which remains after filtration. A fabric filter is considered to be the best method for removing fuse. You should not spare money on the filter, and then it will qualitatively clean the product and prepare it for presentation. When the oil is cleared, the collected fuse can be pressed through the fuzodavka. From it we can still get 20% bio-charcoal + 80% vegetable oil. The processed fuz is further turned into stone, which, in turn, is used as fuel for boilers.
Don't miss the fuzodavka operation, as negligent businessmen do! After all, some firms buy waste from vegetable oil production enterprises very cheaply in order to then squeeze out all the profit from them.
So, a business idea can become an almost waste-free process. You will receive not only a high-quality product, which will not fall in demand at any time of the year, but also a unique fuel and good cake.
Oil mill profitability
So, raw materials for manufacturing (sunflower seeds) cost about 500 dollars (about 480), if we talk about a ton. After the raw materials are processed, about 350 kg of sunflower oil can be obtained from this amount (yield 35%). One liter is easy to sell for one and a half dollars. Thus, for 350 kg, as a result, 525 dollars will come out. 525 - 480 = $45 profit. Of course, $45 per ton is not a big amount. But do not forget that during production, you can earn money on another product - on the top (meal).
Makukha, by the way, no less hot commodity than the oil itself. Upon receipt of 350 kg of the main product, the meal will be 650 kg. Most often, meal is bought in whole bags, and not per kilogram, so it will be sold much faster. Makukha is sold out at $0.4 per 1 kg. So, if you multiply 650 kg. by $0.4, the amount will be $260. Given these numbers, the business idea becomes much more interesting.
In this article:
Since the time when Peter the Great brought an unknown overseas flower to Russia, sunflower oil has been a leader among essential goods. Volume Russian market sunflower oil is growing rapidly every year, the annual increase is about 3%, and in value terms - 82 billion rubles. Finished products are manufactured not only by large corporations and companies, but also by farms.
The demand for sunflower oil is stable and not subject to seasonality, therefore, with proper marketing, pricing policy sunflower oil production in Russia - profitable business, for the organization of which investments are needed. A particular advantage of this type of business is the possibility of obtaining an additional source financial resources when selling production waste.
Features of sunflower oil production
Before you start organizing a private enterprise for the production of sunflower oil, you need to familiarize yourself with the features of its production.
By technological feature The whole process of sunflower oil production can be divided into the following main stages:
1. Storage and cleaning of oilseeds- includes the processing of seed mass from organic, mineral and oil impurities.
Seed cleaning is carried out on special equipment: separators, stoners, aspirators.
Processing of seed mass can be carried out by the following methods:
- by sifting through a sieve with holes of various shapes and sizes;
- by blowing seeds with air;
- due to the separation of seeds according to ferromagnetic properties.
2. Preparation and processing of oilseeds for oil extraction– includes separating the seeds by size, conditioning the seeds, hulling the seeds, separating the kernel from the shell and crushing the kernels.
Peeling of the shell of oilseeds can be carried out in the following ways:
- due to splitting of the shell by impact;
- shell compression;
- cutting the seed coat;
- as a result of peeling the shell on a rough surface. Therefore, the equipment for the production of sunflower oil at enterprises can be varied, depending on the method of hulling the shells of oilseeds.
3. Direct oil extraction– can be carried out by pressing or extraction. But on the basis of these two methods, the following schemes of the production process can be developed at enterprises for the production of sunflower oil:
- single pressing;
- double pressing followed by pressing;
- cold pressing;
- extraction;
- direct extraction.
4. Sunflower oil refinery a - the process of oil purification from related impurities. There are such methods of refining:
- physical;
- chemical;
- physical and chemical.
5. Bottling- is carried out in a transport container. On the modern enterprises Bottling of sunflower oil is carried out on automatic lines, in which there are molding, filling, sealing, labeling machines.
6. Packaging and labeling of finished products- oil in polymer bottles is hermetically sealed and labeled.
The technological scheme for the production of sunflower oil is shown in the diagram below.
Regulatory documents regulating the activities of enterprises producing sunflower oil
In order to open a plant for the production of sunflower oil, you need to familiarize yourself with such normative documents governing the activities of:
- SanPiN 1197-74 - sanitary rules for enterprises for the production of vegetable oils;
- GOST 22391-77 - standards governing the quality of sunflower seeds supplied to the plant;
- GOST 1129-73* - a document regulating the quality of sunflower oil;
- GOST 22391-89 - storage standards for oilseeds ("Sunflower. Requirements for procurement and supply").
Sunflower oil production technology
Refined sunflower oil, which is odorless, tasteless and colorless, is in the greatest demand on the Russian market. Therefore, many enterprises for the production of sunflower oil produce this species[ product. The process of manufacturing refined sunflower oil includes the following steps:
1. Oil extraction– carried out in presses under high pressure. The raw materials are preheated in special braziers at a temperature of about 110 ° C. If the oil is produced at the enterprise as a result of cold pressing, then the raw materials are not preliminarily subjected to heat treatment. The cake obtained in the process of pressing the oil is used in animal husbandry. Therefore, by selling cake, enterprises receive an additional source of income.
2. Oil refining- takes place in the following steps:
- elimination of mechanical impurities as a result of sedimentation, centrifugation or filtration. At this stage of refining, unrefined sunflower oil is obtained;
- treatment of vegetable oil with hot water eliminates phosphatides;
- the removal of fatty acids makes it possible to obtain refined non-deodorized sunflower oil;
- deodorization removes pigments, volatile compounds, odor and makes vegetable oil light in color;
- freezing - during this process waxes are removed.
3. Packaging and labeling of finished goods.
Sunflower oil production equipment
The purchase of a set of equipment or lines for the production of sunflower oil depends on the capacity of the plant, so it is advisable to make the following conclusions:
- If the plant must produce about 30 tons of finished products per day, then it is necessary to purchase an extraction line, oil refining. A sunflower oil production line costs on average from 1.5 million euros, excluding installation costs.
- If the productivity of the enterprise will be 5-10 tons of sunflower oil per day, then it is advisable to purchase each type of equipment separately. Average total cost equipment will be about 7,000,000 rubles.
Business plan for the production of sunflower oil
This business the plan includes the organization of a workshop with a capacity of 5-10 tons daily.
Equipment costs include:
- Purchase of an oil production line - 2,000,000 rubles;
- Acquisition of a refining line - 2,100,000 rubles;
- Purchase of a packaging line - 2,200,000 rubles.
Total total costs for a set of equipment are: 6,300,000 rubles.
The cost of installation and delivery of equipment to the workshop will be: 2,150,000 rubles.
working capital, including the purchase of raw materials, monthly expenses and other costs are: 3,600,000 rubles.
The total capital costs for organizing a shop for the production of sunflower oil are: 12,050,000 rubles. Next, you need to determine the area of \u200b\u200bthe room for placement production equipment, storage of raw materials and warehouse of finished products.
To install a sunflower oil extraction line, a room with an area of at least 55 square meters is required. m.
For the installation of the refining line, a workshop with an area of more than 100 square meters is required. m.
Installation of a line for packing finished products requires a room of 60 sq. m.
In total, the organization of an enterprise for the production of sunflower oil requires:
- Over 220 sq. m for industrial premises;
- Over 200 sq. m for a warehouse.
To ensure the smooth operation of the enterprise, only 25 workers are needed, the total fund wages which will amount to 417,000 rubles per month.
Number of shifts per month for workers: 30.
The total monthly expenses for the enterprise are: 760,000 rubles.
Monthly revenue- 5900000 rubles.
The cost price is 4,700,000 rubles.
The profitability of the enterprise is 8%.
Payback period - 2 years and 1 month.
The high rate of profitability of the enterprise indicates that the production of sunflower oil is a profitable business, the payback period of which is only 2 years.
Organization of a mini-churn for the production of sunflower oil
The organization of a mini-churn for obtaining sunflower oil involves a minimum capital investment.
After all, the cost of an oil churn with a capacity of 10 - 17 l / h can vary in the price range: $ 200-400, an oil filter costs about $ 100-200, the cost of purchasing additional tools and products will be only $ 100. Therefore, many agricultural producers organize the activities of private mini-churns.
The main equipment for a mini-enterprise is a butter churn
A modern butter churn is a press extruder that looks like a meat grinder. The design of the extruder press includes three parts:
- The bunker for giving of seeds;
- Screw part, grinding oilseeds;
- Oil extractor.
The sunflower oil obtained from the churn must be filtered. If production volumes are small, then canvas bags can be used for filtration. After the oil has been filtered, it is necessary to defend it and after a while drain it into a container. The remaining precipitate can be re-filtered. If the churn has a higher productivity, then it is necessary to purchase special filters for cleaning sunflower oil.
It is advisable to open a mini-enterprise when its owner grows sunflowers on his own. Due to this, there will be no costs for the purchase of raw materials and their transportation.
- Capital investments 11 685 104 rubles
- Average monthly revenue 5 879 556 rubles
- Net profit RUB 455,225
- Payback 26 months.
1. Production technology
Manufacturing process the production of refined sunflower oil consists of the following steps:
- Spin;
- refining process;
- Packaging and labeling of finished products.
1.1. Oil extraction
Before pressing, the raw materials are heated in braziers at a temperature of 100-110 ° C, while mixing and moistening. Next, the raw material is pressed in presses. The completeness of extraction of vegetable oil depends on pressure, viscosity and density.
After sunflower pressing, cake and husks remain, which can be further processed or used in animal husbandry. So from one ton of sunflower seeds with an oil content of 44.7%, you can get the following products:
1.2. Refining process
First stage:
Getting rid of mechanical impurities (settlement, filtration and centrifugation), after which vegetable oil goes on sale as commercial unrefined,
Second stage:
Oil treatment with hot water (65-70 °C). This is done to remove phosphatides or hydration. After processing, the vegetable oil becomes transparent.
Third stage:
Excretion of free fatty acids. With an excess content of such acids, vegetable oil has an unpleasant taste. The vegetable oil that has passed these three stages is called already refined non-deodorized.
Fourth stage:
Deodorization (Whitening). After this process, no pigments remain in the oil, including carotenoids, and it becomes light straw. removes volatile compounds, deodorizes vegetable oil and turns it into a refined deodorized oil.
Fifth stage:
Freezing, with its help, waxes are removed, after which a colorless, viscous vegetable oil is obtained
2. Required equipment
After analyzing the offers on the Internet for the sale of equipment/lines for the production of refined sunflower oil, we came to the following conclusions:
- If you plan to produce more than 30 tons of products per day, then it is optimal to purchase an oil plant, in addition to the pressing line, a refining line will be included in its kit, the disadvantage of such plants is the high cost (prices start at 1.5 million euros without installation),
- If you plan to produce 5-10 tons of products per day, then it is optimal to buy equipment separately (pressing, refining, packaging)
Our business plan considers the organization of sunflower oil production with a capacity of 5-10 tons of products per day, so all equipment will be purchased separately.
2.1. Press line
When analyzing the proposals, the most attractive in terms of price / performance / quality ratio seemed to us the equipment of the company Penzmash OJSC. This company manufactures custom lines for the production of vegetable oil LM-1.
- Productivity for sunflower seeds, t/day: 10 - 12
- Oil yield, %, at oil content
- sunflower seeds 48-50%: 40-42
- flax seeds 42-45%: 3-38
- rapeseed 40-42%: 33-35
5 people per shift are required to service the installation.
The cost is 1,931,040 rubles including VAT.
With an oil capacity of up to 5-10 tons per day, the LSX-5000 cleaning and refining line is optimal (China), productivity up to 5 tons per day.
The LSX-5000 line implements the principle of batch refining, which is fully consistent with the classical technology of this process for industrial variants of such equipment.
The equipment comes with a high degree installation readiness, equipped with a panel for heat and electrical control, for commissioning, it is only necessary to provide a supply of tap water, electricity, as well as fuel (coal or wood, or gas or diesel fuel), caustic soda, phosphoric acid and bleaching agent (clay or activated carbon).
Specifications of the LSX-5000 Press Line
- Packet (discontinuous) type lines.
- Simple thoughtful design and layout.
- Includes heating unit and control panel.
- The equipment is not intended for refining highly rancid oils with a peroxide value greater than 10 meq/kg.
- Ease of installation work, no special requirements for the premises and foundation, the equipment can be installed both indoors and outdoors.
* It is also possible to use gas or diesel fuel as a heat carrier
2.3. Packing line
For bottling of finished products into bottles, the equipment manufactured by Prodvizhenie LLC is optimally suited. This firm produces automatic line for bottling oil in PET bottles with a capacity of 0.25-2.0 liters, with a capacity of 2700 bottles / hour (1.0l). The cost is 2,132,000 rubles.
Number of staff: 2 people per shift.
3. Feasibility study of the project
3.1. Equipment costs
3.2. Equipment delivery and installation costs
3.3. Working capital (raw materials, monthly expenses, etc.)
| Naming of expenditures | |
| Working capital (purchase of raw materials, monthly payroll, other) | |
| TOTAL CAP EXPENSES |
Total capital investments amount to 11,685,104 rubles.
3.4. Required premises
- To place the spinning line, a production facility with an area of 55 sq.m. is required. (ceiling height 3.5 meters)
- To accommodate the refining line, a room of 100 sq.m. is required.
- 60 sq.m. is required to accommodate a product packaging line.
- Warehouses for storing raw materials and finished products are also needed: 200 sq.m. and administrative premises for staff 25 sq. m.
Total required
not less than 215 sq.m. for the organization of production
not less than 200 sq.m. for warehouses
at least 25 sq.m of administrative and amenity premises.
The workshop premises should be equipped with 380 watts, a water supply system should be connected, and there should be a convenient truck access to the workshop for the delivery of raw materials and the shipment of finished products.
3.5. Staff
25 workers will be required to service the production
| Job title | amount | ||
| Director | |||
| Art. Technologist | |||
| Technologist | |||
| Storekeeper | |||
| Direct pressing workshop | |||
| Refinery shop | |||
| Packaging department | |||
Comments
- The direct pressing shop and the refining shop are open around the clock (shift 8 hours)
- 1 foreman works in a shift, 3 workers in the pressing shop and 2 workers in the refining shop.
- Technologists, storekeepers, as well as workers of the packaging department work in one shift.
- The director deals with the purchase of raw materials, the sale of finished products
- 3.6. Taxation
Since most potential buyers work with VAT, the most acceptable form for an oil production workshop is 3 personal income tax, form of activity: Individual entrepreneur.
3.7. Pricing
According to the data of the Internet, the prices for products are as follows:
3.8. Revenue calculation
As a result of processing sunflower seeds, the following products are produced:
Sunflower oil refining - used in the food industry.
Cake, husk is used in animal husbandry
3.9. Cost price:
For the manufacture of 5 tons of products, it is necessary to process 11.8 tons of sunflower seeds. Also included in the cost of production are the costs of electricity, coal, water, soda, bleaching agent and packaging costs.
Coal, water, soda bleaching agent is the raw material for oil refining and refining line.
4. Feasibility study
Input data
Productivity: 5 tons per day.
Capital investments: rubles: 11,685,104 rubles
Room area: 440 sq.m. (rent 100,000 rubles per month)
Number of shifts per month: 30
Number of staff: 25 people.
4.1. General expenses, per month
4.2. Profitability calculation
4.3. Payback calculation
To calculate the payback point of a sunflower oil workshop, you can use our online break-even point service.
Addition
If you need a detailed business plan with detailed calculations and market analysis of a particular region, you can order its development for your specific project, taking into account its individual features. for getting detailed information from the site partner Moneymaker Factory consulting agency MegaResearch. You can also purchase.
In the total volume of the world sunflower oil market, which is about 10 million tons, Russian production occupies a fifth. In other words, the production of vegetable oil in our country produces about 2.2 million tons of this product. On the domestic market supply sunflower oil not only large enterprises. On the contrary, about half of the total volume is produced in small and medium-sized industries.
- The process of making sunflower oil
- How much does oil making equipment cost?
- Step by step plan to start a business
- How much can you earn
- How to choose equipment
- What OKVED must be specified for the production of sunflower oil
- What documents are needed to open
- Do I need permission to open
Even by the standards of a small farm, the threshold for entering this business is low. There are also no problems with the sale of the product. If you can not sell the entire volume produced in your region, then the possibilities for export are almost unlimited. Consumers of sunflower oil are not only the population and the food industry. This product is used in the cosmetic, medical and paint industries. Another positive side of production is its zero waste. After pressing the oil, waste remains that are used to feed livestock, they can be used to make fuel pallets and so on.
The process of making sunflower oil
The sunflower oil production technology is presented below in the form of a table.
| No. p / p | Contents of operation |
| 1 | Sunflower cleaning from organic, inorganic and other types of impurities. For this, aspirators, stone removers, separators are used. The raw material is blown with air, sieved through several types of sieves. |
| 2 | Sorting seeds by size, hulling, peeling, crushing the core. From the husk, the seeds are cleaned by hitting, squeezing, cutting or processing on a rough surface. Which method will be chosen - such equipment must be purchased. |
| 3 | Getting the oil itself. This can be done in several ways by direct extraction and conventional, single, cold or double pressing. |
| 4 | Purification of the product from impurities or refining. Use chemical, physical or combined methods. |
| 5 | Spilling oil into a container. Most often it happens automatically on special lines. |
| 6 | Usually the product is bottled in polymer bottles. They are labeled and sealed. |
According to the degree of purification, sunflower oil is divided into refined and unrefined. The last type is a mechanically cleaned product. Refined oil can be refined in several ways:
- settling;
- filtration;
- centrifugation;
- deodorization.
The state standard GOST R 52465-2005 contains a list of seven types of product.
How much does oil making equipment cost?
Modern equipment for the production of sunflower oil allows you to produce everything at one plant. Separators for cleaning raw materials from debris cost about $ 1,500. In an hour, such an apparatus allows preparing 1000 kg of raw materials for cleaning.
The cleaning procedure is also called destruction. The car for this stage costs 3 thousand dollars. Its power should be the same as that of the separator. Therefore, these two units must process an equal amount of raw material in the same time. The number of pairs of these units must satisfy the demand for raw materials of the main pressing line. After the collapse, all products enter one bunker. From there, it is transferred to the extraction site along the conveyor. It starts with a rolling mill. On this equipment, the seed kernels are ground. Its cost depends directly on the power. For example, a unit capable of processing 800 kg of raw materials per hour costs 13.8 thousand dollars. If you need to combine it with several separators and winch machines, then the price will start from 36 thousand dollars.
The line capacity is up to 12 tons/day, the cost is 1,930,000 rubles.
Enterprises that are equipped with the latest type of equipment are able to process up to 48 tons of raw materials per day. This amount of sunflower can be harvested from 19 hectares of land. Usually the plant works in one-shift mode, but continuous production can be organized during the season.
After grinding, the raw material enters the braziers. They are divided into two types according to the method of heating: steam and fire. Both for the first and for the second method gas burners are used. Only in the first case, water is heated and steam is formed, and in the second, the surface of a large boiler with raw materials is heated according to the principle of a frying pan. The steam roasting method makes it possible to obtain an oil that does not have the specific smell of roasted sunflower seeds. Such equipment, capable of frying 800 kg of raw materials per hour, costs from 11.5 thousand dollars.
If you use cold pressing technology, you can eliminate the heating equipment. However, the oil yield will be much less. Then the raw material goes to the squeezing machine. They cost about 20-28 thousand dollars and are able to pass through the extraction up to 25 tons of raw materials per day. After the press, the oil is defended for some time. All impurities are precipitated, and the product is driven through special filters. Their price starts from 3 thousand dollars. One filter can purify 160 kg of oil per hour.
Sunflower oil production as a business.
The extraction method for obtaining the product makes it possible to increase its yield by 2%. At the factory, two methods can be combined. Oil is usually obtained from waste after pressing. The final cake is called meal and is used to feed livestock. The bottling line costs $13,000. It allows pouring 3600 liters of sunflower oil in one shift.
This business will be especially profitable in those farms where sunflowers are grown on their own. But it can also be considered as a separate production. Then you need to take care not only about the sale of finished products, but also about the purchase of raw materials in the required quantities.
Step by step plan to start a business
In order not to lose capital investments when opening a business for the production of sunflower oil, a detailed analysis of the market in the region where it will be produced is carried out. Then the scheme of action, as for any production, is identical:
registration and purchase of equipment;
purchase of raw materials and hiring of personnel;
search for distribution channels for finished goods ...
How much can you earn
This business can be said to be non-waste. Here, earnings include not only the sale of sunflower oil itself, but also husks and meal. The cost of 1 liter is 35 rubles. Meal can be sold for 1.5 thousand rubles, and husk at a price of 9 thousand rubles per ton. If you properly establish production, then the monthly income will be about 3,000,000 rubles. Minus the costs, we get a net profit of 2 million rubles.
How to choose equipment
For complete work production capacity you will need to purchase:
oil press and roaster for seeds;
oil filter and separator.
What OKVED must be specified for the production of sunflower oil
When choosing a code, we look at chapter C - processing production. It contains a separate code that directly relates to the production of oils and fats - 10.41. It is he who is indicated in all the necessary documents.
What documents are needed to open
The list of required documents is standard. Best of all, when opening a mini-production, register as individual entrepreneur(application and state duty, registration and a photocopy of the passport - all the documents that must be provided). For legal entities the list of documents is somewhat expanded. Additionally provided: Charter and resolution of shareholders, information on availability legal address, as well as about the director of the company and the chief accountant of the company.
What taxation system to choose for the production of sunflower oil
Simplification will be the best option when choosing a taxation system. With it, the businessman will pay a tax amount equal to 6% of the total profit. Alternatively, when providing documents confirming expenses, 15% of the net profit is paid.
Do I need permission to open
In cases of starting production at home, obtaining permits is not required. If a mini-production is opened, then in advance it is necessary to think about obtaining permits from the sanitary and epidemiological station and the fire inspection.
